LED PCB assembly

LED Printed Circuit Board Assembly - Your One-Stop Shop for LED Lighting PCBs

Welcome to our LEDprinted circuit board (PCB) assemblyshop. With over 10 years of experience manufacturing high-quality LED lighting PCB assemblies, we are your trusted partner for all your custom LED board needs.

Aluminum PCB Assembly for Efficient LED Lighting

Aluminumprinted circuit boards (PCBs) assemblyis the preferred choice for LED lighting applications due to aluminum's high thermal conductivity. We specialize in precision aluminum PCB assembly utilizing state-of-the-art equipment for quality and consistency. Our LED aluminum PCB assembly features:

•  1.5-3.8 W/m.k aluminum material
•  1.0mm - 1.6mm thickness
•  1 oz copper thickness
•  ENIG, Immersion Gold, Immersion Silver surface finishes

Applications of Printed Circuit Board (PCB) Assembly 

The qualityPCB assemblyplays a pivotal role in shaping the modern world. More than just a platform for electronic components, it's the nerve center of countless devices, silently orchestrating their functions. Let's delve into the diverse applications of these miniature marvels:

1.  Consumer Electronics: PCBs are omnipresent, from smartphones in our pockets to TVs adorning our walls. They power the intricate workings of laptops, gaming consoles, cameras, and more, enabling seamless connections, vivid displays, and powerful processing.

2.  Medical Devices:PCBs are crucial in modern healthcare, powering life-saving equipment like pacemakers, defibrillators, and diagnostic tools. Their compact size and precise functionality enable the miniaturization of devices, improving patient comfort and portability.

3.  Industrial Automation:In factories and production lines, PCBs control robotic arms, manage conveyor belts, and monitor complex processes. Their durability and reliability ensure smooth operation and efficient production in harsh environments.

4.  Automotive Technology:Modern cars are brimming with PCBs, controlling everything from engine management and fuel injection to safety features like airbags and anti-lock brakes. Their ability to withstand vibrations and temperature extremes makes them ideal for automotive applications.

5.  Aerospace and Defense:From satellites orbiting Earth to drones soaring through the skies, PCBs are essential for navigation, communication, and mission-critical operations. Their high-performance capabilities and resilience ensure accuracy and reliability in demanding aerospace and defense scenarios.

Request quotes from us and order today for your industrial needs!

Why Choose Us?

When you choose us for PCB board assembly, LED PCB Assembly, or other PCB needs, We will gladly help you with all the following:

Quick Turnaround Prototype and Production

We understand the urgency required for LED lighting projects. Our rapid prototyping services provide fully functioning concept models with a 5-day turnaround for 1-2 layer aluminum boards. For production, we have the capacity for high volume orders with 2-week delivery on 1-2 layer PCBs up to 600mm x 1200mm panels.

One-stop service for All Your PCB Needs

From PCB fabrication to Component Procurement to assembly. We provide complete end-to-end manufacturing capabilities for faster time-to-market. Our one-stop LED PCB production and assembly services include:

•  Prototype and production volume PCB fabrication
•  Sourcing of all electronic components and LEDs
•  SMT Pick-and-place assembly
•  Reflow soldering
•  Final testing and inspection

High-Quality Components for Optimal LED Performance

We source high-quality electronic components from industry-leading brands including OSRAM, Cree, Lumileds to complement our LED PCBs. Using brand-name LEDs and proven reliable components ensures long-lasting and energy-efficient performance of your LED lighting product designs. Our quality control team carefully inspects and tests all PCB assemblies before shipment.

Engineering Support for Seamless Manufacturing

Our engineering team provides start-to-finish support for yourLED PCB Assemblyproject success through

•  Gerber file reviews
•  Design for manufacturing (DFM) audits
•  Component selection recommendations
•  Assembly process reviews,
•  Product testing and evaluation

With expertise across mechanical, electrical, quality, and manufacturing engineering, we identify and resolve any potential issues early for smooth PCB production.

Get Your PCB Assembly Quote Today!

With over 10 years of supporting LED lighting customers worldwide, we have the knowledge and capabilities to manufacture your custom LED boards. For a fast quote on prototype or production volumes, contact us at (+86-755-29970700) or sales@hitechcircuits.com

FAQs

1.  What types of materials do you use for your LED PCB assemblies?

We utilize high-quality aluminum and FR4 materials for our LED PCB assemblies. We use 1.5-3.8 W/m.k aluminum alloy plates with 1 oz copper and your choice of ENIG, Immersion Gold, or Immersion Silver surface finishes for applications requiring thermal dissipation. For cost-sensitive applications, we offer standard 1.6mm thick FR4 boards.

2.  What size LED PCB assemblies can you manufacture?

We can produce LED PCB assemblies ranging from small 20 mm x 20 mm boards to 600mm x 1900mm panel sizes. Our SMT lines can accommodate boards of up to 510mm x 510mm. Please inquire about very large or unusual LED PCB sizes.

3.  How long does manufacturing a prototype LED PCB assembly take?

For simple 2-layer LED PCB prototypes, our standard lead time is 5 days from Gerber file approval to fully functioning assembled boards using LCSC in-stock components. Prototypes can be completed within 2-3 weeks for more complex designs with sourced components.

4.  What testing and inspections do you perform?

100% of our assembled PCBs undergo automated optical inspection (AOI) and multi-point testing of all functions. Our engineers carefully verify component placement, solder joint quality, and LED illumination performance to catch any defects before shipment.

5.  What surface finishes do you offer for LED PCBs?

Our common surface finish options are ENIG (Electroless Nickel Immersion Gold), Silver, Immersion Tin, and HASL (Hot Air Solder Leveling). We can recommend the best finish for your LED application based on solderability, reflectivity, and durability requirements.

6.  Are PCB and PWB different?

Yes, a printed circuit board (PCB) is fully assembled with all the electronic components and circuitry required for an electronic device to function. In contrast, a printed wiring board (PWB) is a bare board that only contains the interconnecting wires and pads to mount components without any installed electronics. The PWB is the foundation upon which a functional PCB is constructed once all necessary components have populated the board.